SoC hotspots and sealed enclosures push junction temperatures past derating limits — airflow is not an option in a wearable or a sealed automotive module.
Gap-filling thermal pads and heat-spreading graphite die-cuts matched to your gap stack-up, with conductivity, hardness and compression data for your thermal simulation.
Not sure which grade fits? Send us your application — our engineer replies with a selection proposal within 24 hours.
Die-cut thermal interface materials — silicone-free and silicone thermal gap pads, natural and synthetic graphite sheets, phase-change films — filling heat paths in compact electronics.
A thermal pad is a tolerance-solver: its hardness and thickness have to hit your gap stack-up exactly, or the contact pressure is wrong everywhere. ROTADIE die-cuts pads and graphite with placement features built in — and we provide the conductivity/hardness data your thermal engineer actually needs.
| Material types | Gap pads, graphite film, phase-change film |
|---|---|
| Thermal conductivity | 1 – 13 W/m·K (pads), 100–1950 W/m·K (graphite in-plane) |
| Thickness range | 0.017 – 5.0 mm |
| Hardness | Shore 00 20 – 85 (per grade) |
| Temperature range | -40°C to +150°C (per grade) |
| Silicone options | Silicone & silicone-free |
| Cutting tolerance | ±0.15 mm |
| MOQ | 1 prototype run |
Specification values are typical reference values. Final values are subject to the grade datasheet and test report.
① Define the application — describe the device, the function of the part and the environment it works in.
② Send the drawing — DXF / PDF / STEP, or a dimensioned sketch with tolerances marked.
③ Confirm quantities — prototype quantity and estimated annual volume.
④ Review the proposal — we reply with material options, unit price and tooling cost within 24 hours.
⑤ Sample & validate — typical parts sampled in 3–5 working days (quoted per drawing), then mass production after your approval.
Custom die-cut double-sided adhesive gaskets and pads — 3M, Nitto, tesa and equivalent tapes converted to your exact drawing with tight tolerance, from prototype to mass production.
Custom die-cut foam gaskets and cushions from PORON urethane, EVA, EPDM and silicone foam — dust sealing, water sealing, drop protection and compression set control.
Precision die-cut electrical insulation films and fire barriers — PI (Kapton-class), PET, aramid paper and composite barrier materials for batteries, PCBs and power modules.
A practical selection guide: surface energy, temperature range, thickness and die-cut format — how engineers should specify double-sided tape before requesting a die-cut quote.
Compression set is the number-one silent killer of foam seals. What it is, how to read the datasheet, and which foam families keep their seal force long-term.
A board-level and enclosure-level design guide for EMI gaskets: how seam geometry, compression force and contact resistance determine whether your EMC test passes.
Engineer reply within 48 hours — free sampling support.
