The Problem We Solve

Your challenge

Generic hand-cut tapes lose adhesion at edges, ooze silicone, or fail drop tests — and hand assembly never holds tolerance below ±0.3mm.

↓ Our solution
ROTADIE solution

Precision die-cut adhesive parts with matched liner design, clean laminating and tolerance down to ±0.15mm — bond strength and dimensional fit verified on your real assembly.

Not sure which grade fits? Send us your application — our engineer replies with a selection proposal within 24 hours.

Double-Sided Adhesive Tape Die-Cuts

Double-Sided Adhesive Tape Die-Cuts

Custom die-cut double-sided adhesive gaskets and pads — 3M, Nitto, tesa and equivalent tapes converted to your exact drawing with tight tolerance, from prototype to mass production.

Key Features

ROTADIE converts premium-brand double-sided tapes into precision die-cut gaskets, pads and spliced rolls. Whether you need a 0.1 mm thick battery pad for a wearable or a high-temp acrylic tape for an automotive module, we match the tape grade to your surface energy, temperature and load requirements — then die-cut it to your drawing.

Typical tapes we convert

3M 9080A / 9448A / 200MP family, Nitto 5000NS / 57410 series, tesa 4965 / 626xx series, and qualified domestic equivalents when cost matters. Tell us the application and we will propose 2–3 grades with trade-offs clearly explained.

Double-Sided Adhesive Tape Die-Cuts

  • Leading brand tapes converted: 3M, Nitto Denko, tesa and proven domestic equivalents, Tolerance down to ±0.15 mm; smallest die-cut feature down to 1.0 mm, Acrylic and silicone adhesive options for high/low temperature and LSE plastics, Kiss-cut, through-cut and spliced roll formats for manual or automated assembly, Removable-liner and anti-static (ESD) liner options available, RoHS / REACH compliant material declarations supplied with shipment

Typical Applications

  • Smartphone & tablet display and battery fixing, TWS earphone speaker and battery assembly, Camera module and sensor fixing, Smart speaker & wearable component bonding, Automotive electronics module mounting, LED light bar and lens fixing

Technical Specifications

Base materialAcrylic foam / PET / tissue carriers
Thickness range0.05 – 2.0 mm
Adhesive systemAcrylic, silicone, rubber-based
Temperature range-40°C to +150°C (per tape grade)
Cutting tolerance±0.15 mm typical
Die-cut optionsKiss-cut, through-cut, spliced rolls
Liner optionsPE / PET / paper, ESD liner available
MOQ1 prototype run, mass production per schedule

Specification values are typical reference values. Final values are subject to the grade datasheet and test report.

How to Order

① Define the application — describe the device, the function of the part and the environment it works in.

② Send the drawing — DXF / PDF / STEP, or a dimensioned sketch with tolerances marked.

③ Confirm quantities — prototype quantity and estimated annual volume.

④ Review the proposal — we reply with material options, unit price and tooling cost within 24 hours.

⑤ Sample & validate — typical parts sampled in 3–5 working days (quoted per drawing), then mass production after your approval.

Documents

DataSheet

Full specifications & ordering info

Request document →

RoHS Compliance Report

Environmental compliance report

Request document →

FTIR Material Report

Material & performance test report

Request document →

FAQ

1. What information do you need to quote my die-cut part?
Three things: (1) a drawing — DXF, PDF or STEP, even a dimensioned sketch works; (2) the material requirement, or simply the application and environment so we can propose; (3) estimated annual quantity. Every drawing is reviewed by an engineer before quoting, and we return a material proposal, unit price and tooling cost within 24 hours.
2. How fast can I get samples?
Sampling lead time depends on part complexity and is quoted together with your quotation. Typical parts are sampled in 3–5 working days after drawing confirmation; parts requiring special material sourcing or multi-layer lamination take longer. The lead time for your specific part is confirmed before you commit — no vague promises.
3. What is your minimum order quantity?
For prototype and validation runs we accept single-run quantities — you do not need to commit to mass production to test our quality. For mass production, MOQ depends on material and part size; small-quantity production runs are supported with per-unit pricing clearly shown.
4. Do I pay for tooling? Is it reusable?
Custom parts require a die tool, quoted as a one-time cost shown separately on the quotation. The tool stays reserved for your part — repeat orders have no tooling charge. For simple shapes we may use etched or laser cutting with lower or zero tooling cost.
5. How do you control quality?
Three stages: incoming material inspection (thickness, adhesive, certs), in-process inspection during die-cutting, and 100% outgoing inspection before packing. Dimension inspection reports and material certificates are supplied with shipment on request.
6. Which material brands do you convert?
We routinely convert 3M, Nitto Denko, tesa, PORON-class urethane foams, Kapton-class PI films and NOMEX-class aramid papers, plus qualified domestic equivalents when cost matters. All material declarations (RoHS / REACH) are supplied with shipment.
7. Can you ship internationally?
Yes. We ship worldwide from Shenzhen by international express (DHL/FedEx/UPS) for samples and small runs, and by air or sea freight for mass production. Export-standard packing with humidity protection is standard.
8. Can you help if I only know the application, not the exact material?
Yes — that is the normal case. Describe the device, the function the part must perform (seal, bond, shield, insulate, protect), the environment, and any constraints (thickness, temperature, approvals). Our engineer proposes 2–3 material options with trade-offs, and sampling validates the choice before you commit.

Contact Us

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Further Reading

How to Choose Double-Sided Tape for Electronics Assembly
Adhesive Tapes2026-11-12

How to Choose Double-Sided Tape for Electronics Assembly

A practical selection guide: surface energy, temperature range, thickness and die-cut format — how engineers should specify double-sided tape before requesting a die-cut quote.

Need samples or a selection proposal for this part?

Engineer reply within 48 hours — free sampling support.

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